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Learn how to format USB drives, SD cards, and hard drives larger than 32GB to FAT32 using free graphical tools like DiskGenius. How to format USB to FAT32? If the USB flash drive is within 32GB, the native Windows File Explorer and Windows Disk Management are good If you're looking for a reliable SD card formatter to format and set your SD card to FAT32 on Windows computers, follow this guide. Before formatting, make sure to back up any Windows won’t allow you to format a drive larger than 32 GB to FAT32 using built-in tools such as File Explorer, Disk Management, or DiskPart. Formatting a drive to FAT32 when it's larger than the standard 32GB limit set by Windows 10 or 11's built-in tools requires using either command line utilities or third-party software. Use built-in tools such as Diskpart, CMD, Disk Management, etc, to format. 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